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Maintenance of Machine tools

Maintenance of Machine tools


Objective :
Equipments and machine tools are very 
    important component of production activity
Break down of machines resulted in reduced production and it will be great loss
It is very important to maintain machine tools to minimize loss and to improve the production


Definition
     Maintenance is the process of keeping the machine and equipment in good working condition so that the efficiency
     and life of the machine is increased
Advantages of good maintenance
Increased life of the machine
Ensured quality of the product
No production loss
Machinery is not damaged
Disadvantages of bad maintenance
Loss of production
More wastage of material
Reduced life
Leads to accidents
Cost of production is increased


Lathe maintenance

   The  lathe is a precision machine tool and must be treated with great care. Regular cleaning and maintenance will help to assure that the lathe will maintain its service life and accuracy for many years
    Lathe maintenance involves maintenance of
Drive belts
Gib Adjustment( cross slide, Compound slide)
Wipers Pads
Adjusting the Tailstock Clamp


Adjusting belt tension


Drive belts come in matched sets and should only be replaced with a matched set of belts.
Visually inspect the drive belts for excessive wear and cracking.
If you notice that one or more of the drive belts appear to be excessively worn replace it with new one
Check the belt tension by applying finger pressure to each belt at a point midway between the two pulleys
For correct tension a deflection of about 6-8mm  should be evident in each belt.
If the amount of deflection is more than 6-8mm in any one or more of the belts adjust it with belt tensioner

Gib Adjustment


All lathes employ precision slide ways.
The saddle, cross slide, and the compound slide all ride along a box slide way or dovetail slide way
After time the parts that ride along the slide ways begin to wear
To compensate for this wear, machine tools are equipped with adjustable parts called gibs that allow you to eliminate the space that has been created by the wear between the slide ways

Gib Adjustment Procedure

The procedure is to first loosen the similar gib screw in the rear face of the tool slide
Then re-tighten the front screw to lock or adjust the Gib in its new position
After making the adjustment, traverse the compound slide over its entire travel to be sure of smooth, even operation 
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