Maintenance of Machine tools
Objective :
• Equipments and machine tools are very
important component of production activity
•Break down of machines resulted in reduced production and it will be great loss
•It is very important to maintain machine tools to minimize loss and to improve the production
Definition
Maintenance is the process of keeping the machine and equipment in good working condition so that the efficiency
and life of the machine is increased
Advantages of good maintenance
Increased life of the machine
Ensured quality of the product
No production loss
Machinery is not damaged
Disadvantages of bad maintenance
Loss of production
More wastage of material
Reduced life
Leads to accidents
Cost of production is increased
Lathe maintenance
The lathe is a precision machine tool and must be treated with great care. Regular cleaning and maintenance will help to assure that the lathe will maintain its service life and accuracy for many years
Lathe maintenance involves maintenance of
•Drive belts
•Gib Adjustment( cross slide, Compound slide)
•Wipers Pads
•Adjusting the Tailstock Clamp
Adjusting belt tension
•Drive belts come in matched sets and should only be replaced with a matched set of belts.
• Visually inspect the drive belts for excessive wear and cracking.
•If you notice that one or more of the drive belts appear to be excessively worn replace it with new one
•Check the belt tension by applying finger pressure to each belt at a point midway between the two pulleys
• For correct tension a deflection of about 6-8mm should be evident in each belt.
•If the amount of deflection is more than 6-8mm in any one or more of the belts adjust it with belt tensioner
Gib Adjustment
•All lathes employ precision slide ways.
• The saddle, cross slide, and the compound slide all ride along a box slide way or dovetail slide way
•After time the parts that ride along the slide ways begin to wear
• To compensate for this wear, machine tools are equipped with adjustable parts called gibs that allow you to eliminate the space that has been created by the wear between the slide ways
Gib Adjustment Procedure
•The procedure is to first loosen the similar gib screw in the rear face of the tool slide
• Then re-tighten the front screw to lock or adjust the Gib in its new position
•After making the adjustment, traverse the compound slide over its entire travel to be sure of smooth, even operation
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